Custom Chemically Etched High Precision Complex Pattern Metal Screens

Our custom chemically etched screens is engineered for high-performance filtration applications that demand micron-level accuracy and consistency. Made from high-grade stainless steel or other alloys, these meshes are produced using advanced chemical etching technology, ensuring burr-free edges and highly precise apertures for optimal flow and separation.

Specifications of Custom Chemically Etched Screens:

Features of Custom Chemically Etched Screens:

Exceptional Precision: Achieves micron-level accuracy for critical performance requirements. Burr-Free Edges: Smooth, clean finishes minimize contamination and ensure handling safety. Fully Custom Designs: Adaptable mesh size, thickness, and geometry to match specific application demands. Uniform Surface Quality: Delivers consistently flat profiles suited for sensitive and high-tech applications. Structural Integrity: Retains dimensional stability and strength under thermal and mechanical stress.

Applications of Custom Chemically Etched Screens:

1. Medical Technology: Precision filtration components for diagnostic devices and surgical instruments
2. Aerospace & Defense: Critical filtration solutions for fuel systems and micro-screening in sensitive avionics
3. Electronics Manufacturing: EMI/RFI shielding and fine particulate filtration in electronic enclosures
4. Automotive Systems: High-efficiency filtration for oil, fuel, and air management systems
5. Industrial Applications: Fine particle separation, chemical processing, and precision lab filtration
6. Consumer Goods: Specialty filters for beverages, audio equipment, and vaporizers

How to Etch Filter Mesh?

Chemical Eching, also known as Photochemical Etching or Photochemical Maching (PCM), is a highly precise, sheet metal machining process that uses chemical etchants to create complex, burr-free, and stress-free metal parts. It's a subtractive manufacturing process, meaning it removes material to create the desired shape.

The Benefits of Chemical Etching:

• Burr-Free & Stress-Free: Produces smooth edges that prevent particle entrapment, reducing clogging and extending component life.
• Exceptional Dimensional Accuracy: Ensures consistent and repeatable performance even under stringent filtration requirements.
• Unlimited Geometric Freedom: Enables complex, intricate patterns and custom shapes without added cost or difficulty.
• Low-Cost Customization: Economical solution for prototyping and mid-volume production runs.
• Material-Friendly Processing: Thermal- and mechanical stress-free manufacturing preserves material properties and structural integrity.

How to Custom Filter Mesh from Us?

• Submit Your Design: Share your CAD files, drawings, or detailed requirements (e.g., aperture size, pattern, material).
• Expert Design Review: Our team provides manufacturability feedback and performance optimization suggestions.
• Finalize Specifications: Confirm all parameters—thickness, tolerance, and pattern details—before production.
• Fast-Track Production: Rapid prototyping and scalable batch manufacturing with quick turnaround.
• Global Delivery: We ship worldwide with consistent quality control and dependable logistics.

Contact us today to get your custom etched filter mesh quote!

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.