Precision Chemical Etching Micro Hole Speaker Covers Customized

Speaker Covers Overview

Xinhaisen specializes in the design and manufacture of high-precision, chemically-etched metal speaker covers, grilles, and acoustic meshes. These critical parts are engineered for premium audio performance, providing optimal sound transmission, reliable physical protection, and elegant aesthetic design. Our speaker covers deliver the perfect balance of acoustic transparency, durability, and visual appeal for a wide range of consumer electronics, professional audio, and automotive applications.

Manufacturing Process

We utilize advanced photochemical etching (PCE) to produce speaker covers with unparalleled consistency and design freedom.

• Material Preparation: Select metal foils (stainless steel, aluminum, etc.) are precision cleaned.

• Photoresist Application: A uniform layer of photosensitive resist is laminated onto the material.

• Pattern Imaging: The intricate acoustic pattern and brand logo (if applicable) are digitally imaged onto the resist using UV light.

• Precision Etching: Controlled chemical etching removes exposed metal, creating clean, burr-free apertures and features without mechanical stress.

• Finishing & Forming: The resist is removed, parts are cleaned, and undergo secondary processes like electroplating, color coating, or precision stamping for 3D shapes.

Speaker Covers Features

• Precision Acoustic Tuning: Ability to engineer aperture size, shape, and open area ratio to meet specific acoustic transparency and frequency response requirements.

• Superior Aesthetic Quality: Produces razor-sharp logos, intricate patterns, and perfectly uniform hole arrays for a premium, brand-defining appearance.

• Burr-Free & Smooth Edges: The etching process ensures every aperture has a smooth, radiused edge, preventing dust trapping and fabric snagging.

• Exceptional Durability: Metal construction provides superior protection against impacts, punctures, and environmental factors compared to plastic or fabric.

• Design Flexibility: Unlimited design possibilities for hole patterns (round, square, slotted, decorative), integrated logos, and combination meshes.

• Material Versatility: Available in various metals and finishes, including brushed, polished, plated (nickel, gold), or PVD colored coatings.

Speaker Covers Specification

Speaker Covers Applications

• Consumer Electronics: Smartphone speaker grilles, tablet audio meshes, laptop speaker covers, soundbar facades, headphone grilles.

• Automotive Audio: Premium in-door speaker covers, dashboard tweeter meshes, subwoofer grilles.

• Professional Audio & Prosumer: Studio monitor grilles, microphone meshes, amplifier covers, guitar speaker guards.

• Home Appliances: Speaker covers for smart home devices, intercoms, and high-end audio equipment.

• Wearable Technology: Speaker meshes for smartwatches, hearing aids, and AR/VR devices.

Competitive Advantages

• Superior Sound Quality - Precisely engineered for optimal acoustic performance
• 13+ Years Automotive Experience - Trusted by Tier 1 suppliers
• One-Stop Custom Solutions - From design to final finishing
• Fast Turnaround - Prototypes in 5-7 days, mass production in 2-3 weeks
• Strict Quality Control - 100% inspection for perfect finish
• Cost-Effective - Competitive pricing for both prototypes and bulk orders

Easy to order! Welcome to contact us at any time!

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.